How does it work?
If you attempt
to dissolve most solutes in water, you reach a point where you cannot dissolve
any more sugar. This is called a saturated
solution. However, if you heat the solution, more solvent will sometimes dissolve.
(This is true of the sodium acetate we are using, but not true of something
like sodium chloride. Raising the
temperature of a sodium chloride solution does not really allow much more
solute to be added.) When our solution
is cooled, the sodium acetate will remain in solution. This is called a supersaturated solution, which is very
unstable and will crystallize easily. The process of crystallization gives off heat.
It’s said to be exothermic. That’s why
the solution is used in the old-school type of hand warmers.
How do Hand Warmers Work?
Commercially
available hand warmers use a supersaturated solution of sodium acetate. These products consist of a concentrated
aqueous salt solution together with a flexible metallic steel activator strip
in a sealed, flexible container. Sodium acetate and calcium nitrate are
examples of suitable salts. These salts are much more soluble in hot water than
in cold water. The flexible metal strip
is bent back and forth a few times, whereupon a white cloud of crystals begins
to precipitate. Within seconds, the entire pack is filled up with solid
crystalline needles of sodium acetate without any solution left, and the
temperature rises to 130°F for about 30 minutes.
Supercooled liquids can be cooled below their normal freezing point
without turning solid. Then, at the flick of button, the supercooled liquid is
triggered to solidify (crystallize) and at the same time release large amounts
of heat. Salt solutions that have been processed in such a way that their
temperature can be lowered well below their solidification (or melting)
temperature and still remain in liquid are defined as supercooled or metastable liquids.
The triggering device initiates the rapid solidification of the solution. The solidification process is a rapid crystallization that releases a large amount of heat at the salt solution's normal melting temperature (common table salt sodium chloride does not do this).
The activator is a thin metal piece with ridges and a specially roughened surface. The flexing causes metal-to-metal contact that releases one or more very tiny particles of metal from the roughened surface. This acts as a nesting site for one crystal deposited from the solution and BAM! all of the crystals fall out instantly. These heat packs are reusable because, by reheating the pack in boiling water for a few minutes, the salt re-dissolves and the pack again contains a clear solution. Best of all, the activator strip can be reused dozens of times!